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Print Faster
The EXT 1270's pellet extrusion technology prints up to 10X faster than traditional filament extrusion 3D printing with deposition rates as high as 30lbs (13.6kg) per hour.
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Lower Your Costs
Utilizing pellet feedstocks means the EXT 1270 can reduce material costs by up to 10X. Lights-out manufacturing and the option for in situ milling help cut labor costs.
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Reliable Production
With a built volume of 1270mm x 1270 mm x 1829mm (50" x 50" x 72") the EXT 1270 can print most large parts in one piece, eliminating the need for gluing.
This large-format 3D printer features a single pellet extruder as standard, but can be customized with up to three toolheads, including a second pellet extruder, a filament extruder, and a 3-axis milling spindle. The EXT 1270 is an ideal solution for manufacturing large-scale parts, ranging from tooling and patterns to end-use products.
Built for Production
The EXT 1270 Titan Pellet is purpose-built for production additive manufacturing, capable of producing functional, high-performance parts in industries such as foundry, automotive, aerospace and defense, and consumer products.
Featuring a welded steel frame and an industrial actively heated enclosure, the EXT 1270 is production-ready and can be upgraded with a second pellet extruder, filament printing capability, and/or CNC milling functionality either at the time of purchase or later on.
Whether you need patterns, molds, tooling, jigs, fixtures, end-use parts or full-scale prototypes, the EXT 1270 is a proven production solution.
Pellet Extrusion on the EXT 1270
The EXT 1270 is proven with a wide variety of pellet materials, ranging from commodity feedstocks to high-temperature, high-performance materials such as CF-PEI, GF-PEKK, Nylons and Polycarbonate. Pellet extrusion also enables the use of highly flexible elastomers and high-percentage glass and carbon-filled materials that are difficult, or impossible, to print from filament all while reducing material costs up to 10X and delivering 10X higher deposition rates.
Hybrid Manufacturing on the EXT 1270
The EXT 1270 Titan Pellet features our proven pellet extrusion system and can be equipped with additional toolheads on the same gantry, such as a filament extruder or second pellet extruder, enabling high-speed, multi-material printing. With the optional CNC spindle toolhead, the EXT 1270 allows for true hybrid manufacturing, enabling the machining of 3D printed parts both during and after the printing process. Experience next-level production additive manufacturing with the EXT 1270, which shortens cycle times and produces smooth, accurate end-use 3D printed parts.
Production Manufacturing with the EXT 1270
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Increase Production Reliability
The EXT 1270 Titan Pellet features an industrial motion control system, including a CNC controller, closed-loop system with servos on all axes, and remote monitoring capabilities, all of which increase up-time and reliability.
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Built for Production
Designed for the factory floor, the EXT 1270 is a production-proven additive manufacturing system with a precision-machined, welded steel frame. Its actively heated and insulated industrial enclosure, complete with door interlocks, makes it ready for any production environment.
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Configurable for Your Needs
With an open architecture design, manufacturers can choose from hundreds of grades of open-market pellet materials for their applications on the EXT 1270. Printing and milling parameters can be dialed-in to optimize serial production hybrid manufacturing applications, giving you more control over the process. Choose the EXT 1270 for reliable, production-ready large-format 3D printing.
EXT 1270 Titan Pellet Specifications
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Build Volume Print and Cut 1270mm X x 1270mm Y x 1829mm Z (50”x50”x72”) Toolhead Configurations One Toolhead (standard) Pellet Extruder Two Toolheads Dual Pellet Extruders, Pellet + Filament Extruder, Pellet Extruder + Spindle Three Toolheads Pellet Extruder + Filament Extruder + Spindle, Dual Pellet Extruders + Spindle Temperatures Pellet Extruder 400°C Filament Extruder 400°C Bed 140°C Enclosure 80°C Spindle Features Speed 18,000 RPM (1.5HP) Tool Size Up to 1/4" diameter, 4" length Tool Calibration 3-axis sensor configuration -
Extrusion Capabilities Pellet Nozzle Diameters 0.6 mm - 9.0 mm Pellet Layer Heights 0.4 mm - 6.0 mm Pellet Extruder Throughput .45kg - 13.6kg* (1lb - 30lbs*) per hour Filament Nozzle Diameters 0.4 mm - 1.2 mm Filament Layer Heights 0.15 mm - 1.0 mm Filament Throughput <45kg - .9kg (<1lb - 2lbs) per hour *Max flow rate with 9 mm nozzle
Control System Motion Controller CNC Controller Drives Servos on all axes Print Speeds Up to .5m/sec Slicing Software Simplify3D Optional Accessories Material Dryer Integrated Pellet and Filament Dryers HEPA Air Filtration Integrated Fume Extractor System Requirements Power Input 208V Three Phase 100A Machine Weight 2722kg (6000lbs) Machine Footprint 3.35m X 3.05m X 3.05m (11' x 10' x 10')
Frequently Asked Questions
The EXT 1270’s gantry can support up to three toolheads, making it highly customizable for your needs. The machine comes standard with one pellet extruder, but optional configurations allow for a second pellet extruder, a milling spindle toolhead, or a single filament extruderShape
Examples of dual material printing include printing water-soluble supports for high-performance model material or printing flexible and rigid materials in the same part. With the dual retracting pellet extruders available on the Ext 1270, you can print with two different pellet materials in the same print. Or, with a dual extruder system of one pellet extruder and one filament extruder, you can print with two materials and also select the right extrusion method for your application.
No. The EXT 1270 is compatible with a wide range of pellet and filament materials from various suppliers, giving customers the flexibility to choose the materials that best suit their application needs. 3D Systems' experienced professionals can offer recommendations on materials and provide options that have already been tested on Titan systems for added peace of mind.Shape
Yes. The software preparation of the print file determines how many milling passes are required based on the overall part height. The machine can print a certain height and then mill that section before continuing with the next layer. This allows for true hybrid manufacturing, where the 3D printing and CNC milling processes are integrated seamlessly to produce fully finished and functional parts in a single machine.
The primary difference is build size. The EXT 1070’s maximum print size is 1070mm x 1070mm x 1118mm (42” x 42” x 44”) while the EXT 1270 can print up to 1270mm x 1270mm x 1829mm (50” x 50” x 72”).
Yes, in addition to providing comprehensive training, 3D Systems also offers ongoing technical support, maintenance, and service to ensure that your production runs smoothly and efficiently. Our team of experts is available to assist with any issues or questions you may have.
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Application Innovation Group
Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.